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Age Limitations and Aircraft Hose Life

First there has to be said that it’s not possible to give a short and 100% correct answer. It varies a lot depending on the statement from the manufacturer of the aircraft to the manufacturer of the hose assembly or the manufacturer of the engine. As a guidance we are able to say following:

Rubber hose assemblies
The manufacturer of the aircraft is responsible for making life limitations on hose assemblies. In practice this interval is between 5 and 10 years, most times depending on the different manufacturers. If the manufacturer made no limitation or maybe the manufacturer doesn’t exist any more (a well known problem in Germany), ask your local aviation authority. For example the German LBA made clear that any hose assembly that is not specified with it’s lifetime and also not with a concrete inspection instruction, has to be overhauled every 5 years.

PTFE hose assemblies
“On Condition” is a well known argument for the lifetime of PFTE hoses. As a remark, some manufacturer also demand the replacement of PFTE hoses for special applications.

What we can tell you for sure are criterions for damaged hose assemblies.


Criterions for the hose inspection

  • Inspect hoses frequently
  • Replace worn or damaged hoses
  • Proper clamping is critical


Hose assemblies have to be replaced if following is applicable

  • Chafed Hose
    • Abrasion
    • Improper clamping
  • Kinked Hose
    • Smooth-bore PTFE hose is prone to kinking
    • Restricts fluid flow
    • Damaged beyond repair
  • Broken Wires
    • Inspect external wire braid
    • Any broken wires is cause for removal/scrap
  • Twisted Hose
    • Hose is not designed to be twisted
    • Induces stress
    • Promotes premature wear
  • Heat Damaged (Brittle) Hose
    • Elastomeric, PTFE and Metal Hose have heat limitations
    • Cracks during flexing
  • Leaking Hose
    • Wetness around fitting
    • Aged hose
    • Improper fitting attachment
  • Rusted Hose
    • Corroded wire braids
    • Any corrosion makes hose assembly suspect
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